Don’t we all love the delicate glass ornaments in our Christmas trees?
They are colorful, shiny, festive and last a lifetime as long as we do not drop them on a tile floor.
How are they made you may wonder?
Many glass tree ornaments are made in China, but the unique and original ones are made in good old Europe, more specifically in Germany, Czechia or Poland. Even today they are still made the old artisan way by blowing glass.
The mold
First a design is made of the shape of the end product. The handcrafted figurine is then used to produce a negative of its shape which is then made into a mold for the production of many copies.
Glass blower
The glass blower takes a glass pipe and heats a section until it is white hot. The mold is then closed around the hot section of the pipe and the blower blows in the pipe which causes the pipe to expand into the shape of the mold. The mold is opened and the glass figurine appears. The bottom of the figurine is closed by the mold as a result of the blowing action. At that time the glass of the figurine is completely clear.
Silver glass
Next the glass shape gets its silver look. The figurine still has a portion of the original open glass pipe at the top. A silver solution is poured through the pipe. The glass item is dipped in warm water and the solution is swirled around inside the figurine. A silver residue attaches onto the glass surface. Hence the shiny silver appearance is created.
The remainder of the solution is poured back into the original container and reused in other glass items.
Coloring
The glass item in then dipped into a paint bath. The paint itself is transparent so that the silver always shines through. Any color may be applied as base color for the Christmas ornament. For example red for a Santa, white for a snowman, or green for a Christmas tree.
Decoration
An artist will then paint the ornament by adding accent colors and further decorations.
Further accents are added in the form of glitter. This is done by applying glue to certain areas and sprinkling glitter on the glue.
Completing the ornament
After all the paint and other decorations have dried, the glass pipe is cut just above the top of the ornament and a hanging ring is inserted into the neck of the ornament. Voila the Christmas ornament is ready to shine in your Christmas tree.
Packaging
Finally a set of ornaments is carefully packaged in soft paper and placed in a box with compartments adapted to the size and shape of the ornament.
As you can see, a lot of hand work is involved in the annual production of millions of Christmas ornaments. New designs and themes are added every year. There is no limit to the imagination of the artisans. There are interesting new additions to choose from for our family Christmas tree
Merry Christmas